Was the first real steam filature in Japan – 1872
Government controlled training factory
Designed to improve quality of Japanese raw silk
As it was the most important export in the early Meiji period
Faced difficulties in producing Western construction materials
Indigenous techniques and raw materials
Meiji government had only recently (a few years back), adopted the open-door policy
Began to promote industrialization
Actively introducing Western culture and technology
But anti-alienism was still widespread
Based on ideas from the previous Tokugawa Rule
“blood-wine” rumour
When it finally opened, the number of applicants was surprisingly small (because of the anti-alienism)
The transfer of technology was not the most significant feature
Transplant of a completely new Western production system was more important
i.e. the factory system
Tomioka filature focused “quality-first” principle
There already existed a few Western-style filatures
“domestic filatures”
But were based on viewpoint of cheaper and easier transfers of Western technology
Adaptation rather than adoption
Tomioka filature introduced a Western factory management system to Japan
Sunday holidays
Unknown in Japanese society due to reliance on lunar calendar and lack of Christianity
These regular holidays led to high-absentee rate, loitering and tardiness
Government introduced Sunday system into public schools and offices in 1876
Took until 1940s to penetrate factories and society
8 hour days
Meals and housing conditions in the dormitory were better than average rural conditions
Medical office
Was too idealistic
Successive losses and poor financial situation
After 1900s Japanese silk-reeling industry began to deprive China of the raw-silk export market
French filature system was too expensive and sophisticated
So led to modifications in the technology, marketing policy and institution
The production of fine sizes from poor cocoons is accompanied by a high proportion of waste silk
Moved to thicker size, which was consumed more by the US market
Because of low price for its level of quality
Switchover to “quantity-first” principle encountered problem of insufficient cocoon supply
Led to development in early 1900s of bi-voltine silkworm varieties (two broods a year)
Government supported the industry in promoting the standardization movement of cocoon varieties
Enabling production of more homogeneous raw-silk
Economic adaptations
Subsequent factories were smaller than Tomioka
Home-manufactured wooden machines
Water power, not steam
Only steam for cocoon-cooking and reeling
Despite retrogression, these still were more productive than the traditional Zaguri system
There were also changes to labour management
Made it more Japanese
Longer working hours
Poorer meals and extremely bad housing conditions
Strict wage-incentive system
Overseeing of workers (a very Japanese method)
Workers encouraged to compete with one another
Gang production system
Social adjustments
Shortage of workers at Tomioka was for 2 reasons:
Prejudice and ignorance of Western culture and technology
Social resistance to young girls’ migration under the traditional value system and locally divided labour markets
Meiji government took on powerful enlightenment policies to remove prejudice
Consolidated the education system
Industrial exhibitions
Sample fairs
Entrepreneurs established the specific Japanese dormitory and recruiting systems to supplement the underdevelopment of the labour market
Lead to a domestically...